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Mesoscale fabrication of a complex surface for integral impeller blades
Xibin WANG,Tianfeng ZHOU,Lijing XIE,Li JIAO,Zhibing LIU,Zhiqiang LIANG,Pei YAN
《机械工程前沿(英文)》 2017年 第12卷 第1期 页码 116-131 doi: 10.1007/s11465-017-0426-1
Integral impeller is the most important component of a mini-engine. However, the machining of a mesoscale impeller with a complex integral surface is difficult because of its compact size and high accuracy requirement. A mesoscale component is usually manufactured by milling. However, a conventional milling tool cannot meet the machining requirements because of its size and stiffness. For the fabrication of a complex integral impeller, a micro-ball-end mill is designed in accordance with the non-instantaneous-pole envelope principle and manufactured by grinding based on the profile model of the helical groove and the mathematical model of the cutting edge curve. Subsequently, fractal theory is applied to characterize the surface quality of the integral impeller. The fractal theory-based characterization shows that the completed mesoscale integral impeller exhibits a favorable performance in terms of mechanical properties and morphological accuracy.
关键词: mesoscale fabrication micro-milling tool mesoscale milling impeller blade
A. DAVOUDINEJAD, P. PARENTI, M. ANNONI
《机械工程前沿(英文)》 2017年 第12卷 第2期 页码 203-214 doi: 10.1007/s11465-017-0421-6
Predictive models for machining operations have been significantly improved through numerous methods in recent decades. This study proposed a 3D finite element modeling (3D FEM) approach for the micro end-milling of Al6061-T6. Finite element (FE) simulations were performed under different cutting conditions to obtain realistic numerical predictions of chip flow, burr formation, and cutting forces. FE modeling displayed notable advantages, such as capability to easily handle any type of tool geometry and any side effect on chip formation, including thermal aspect and material property changes. The proposed 3D FE model considers the effects of mill helix angle and cutting edge radius on the chip. The prediction capability of the FE model was validated by comparing numerical model and experimental test results. Burr dimension trends were correlated with force profile shapes. However, the FE predictions overestimated the real force magnitude. This overestimation indicates that the model requires further development.
关键词: 3D finite element modeling micro end-milling cutting force chip formation burr formation
Development of meso-scale milling machine tool and its performance analysis
LI Hongtao, LAI Xinmin, LI Chengfeng, LIN Zhongqin, MIAO Jiancheng, NI Jun
《机械工程前沿(英文)》 2008年 第3卷 第1期 页码 59-65 doi: 10.1007/s11465-008-0005-6
关键词: applicable machining mechanical overview positioning subsystem miniaturized
Modeling of the minimum cutting thickness in micro cutting with consideration of the friction around
Tianfeng ZHOU, Ying WANG, Benshuai RUAN, Zhiqiang LIANG, Xibin WANG
《机械工程前沿(英文)》 2020年 第15卷 第1期 页码 81-88 doi: 10.1007/s11465-019-0561-y
关键词: tool friction minimum cutting thickness finite element method tool edge radius micro cutting
Aqeel AHMED, Muhammad WASIF, Anis FATIMA, Liming WANG, Syed Amir IQBAL
《机械工程前沿(英文)》 2021年 第16卷 第2期 页码 298-314 doi: 10.1007/s11465-020-0621-3
关键词: workpiece setup parameter five-axis space utilization setup parameters machine tool
Variable eccentric distance-based tool path generation for orthogonal turn-milling
Fangyu PENG,Wei WANG,Rong YAN,Xianyin DUAN,Bin LI
《机械工程前沿(英文)》 2015年 第10卷 第4期 页码 352-366 doi: 10.1007/s11465-015-0361-y
This study proposes an algorithm for maximizing strip width in orthogonal turn-milling based on variable eccentric distance. The machining error model is first established based on the local cutting profile at the contact line. The influencing factors of the strip width are then investigated to analyze their features and determine an optimizing strategy. The optimized model for maximum machining strip width is formulated by adopting a variable eccentric distance. Hausdorff distance and Fréchet distance are introduced in this study to implement the constraint function of the machining error in the optimized model. The computing procedure is subsequently provided. Simulations and experiments have been conducted to verify the effectiveness of the proposed algorithm.
关键词: orthogonal turn-milling variable eccentric distance local cutting profile machining strip-width maximization
Five-axis rough machining for impellers
Ruolong QI, Weijun LIU, Hongyou BIAN, Lun LI
《机械工程前沿(英文)》 2009年 第4卷 第1期 页码 71-76 doi: 10.1007/s11465-009-0010-4
关键词: five-axis impeller tool-path planning flank milling ruled surface
Machinability of damage-tolerant titanium alloy in orthogonal turn-milling
Tao SUN, Lufang QIN, Junming HOU, Yucan FU
《机械工程前沿(英文)》 2020年 第15卷 第3期 页码 504-515 doi: 10.1007/s11465-020-0586-2
关键词: orthogonal turn-milling damage-tolerant titanium alloy tool life and failure machined surface integrity machinability
Micro-optical fabrication by ultraprecision diamond machining and precision molding
Hui LI, Likai LI, Neil J. NAPLES, Jeffrey W. ROBLEE, Allen Y. YI
《机械工程前沿(英文)》 2017年 第12卷 第2期 页码 181-192 doi: 10.1007/s11465-017-0444-z
Ultraprecision diamond machining and high volume molding for affordable high precision high performance optical elements are becoming a viable process in optical industry for low cost high quality microoptical component manufacturing. In this process, first high precision microoptical molds are fabricated using ultraprecision single point diamond machining followed by high volume production methods such as compression or injection molding. In the last two decades, there have been steady improvements in ultraprecision machine design and performance, particularly with the introduction of both slow tool and fast tool servo. Today optical molds, including freeform surfaces and microlens arrays, are routinely diamond machined to final finish without post machining polishing. For consumers, compression molding or injection molding provide efficient and high quality optics at extremely low cost. In this paper, first ultraprecision machine design and machining processes such as slow tool and fast too servo are described then both compression molding and injection molding of polymer optics are discussed. To implement precision optical manufacturing by molding, numerical modeling can be included in the future as a critical part of the manufacturing process to ensure high product quality.
关键词: ultraprecision machining slow tool servo fast tool servo compression molding injection molding microlens arrays optical fabrication
《机械工程前沿(英文)》 2023年 第18卷 第2期 doi: 10.1007/s11465-022-0744-9
关键词: difficult-to-machine metal material green machining high-speed dry milling laser energy field-assisted milling ultrasonic energy field-assisted milling cryogenic minimum quantity lubrication energy field-assisted milling
Fiber-reinforced composites in milling and grinding: machining bottlenecks and advanced strategies
《机械工程前沿(英文)》 2022年 第17卷 第2期 doi: 10.1007/s11465-022-0680-8
关键词: milling grinding fiber-reinforced composites damage formation mechanism delamination material removal mechanism surface integrity minimum quantity lubrication
Cutting Force Model for a Small-diameter Helical Milling Cutter
LI Xiwen, YANG Shuzi, YANG Mingjin, XIE Shouyong
《机械工程前沿(英文)》 2007年 第2卷 第3期 页码 272-277 doi: 10.1007/s11465-007-0047-1
关键词: computational corresponding helical milling theoretical foundation Characteristic
Position-varying surface roughness prediction method considering compensated acceleration in milling
《机械工程前沿(英文)》 2021年 第16卷 第4期 页码 855-867 doi: 10.1007/s11465-021-0649-z
关键词: surface roughness prediction compensated acceleration milling thin-walled workpiece
Energy saving design of the machining unit of hobbing machine tool with integrated optimization
《机械工程前沿(英文)》 2022年 第17卷 第3期 doi: 10.1007/s11465-022-0694-2
关键词: energy saving design energy consumption machining unit integrated optimization machine tool
Effect of magneto rheological damper on tool vibration during hard turning
P. Sam PAUL, A. S. VARADARAJAN
《机械工程前沿(英文)》 2012年 第7卷 第4期 页码 410-416 doi: 10.1007/s11465-012-0341-4
Recently, the concept of hard turning has gained considerable attention in metal cutting as it can apparently replace the traditional process cycle of turning, heat treating, and finish grinding for assembly of hard wear resistant steel parts. The present investigation aims at developing a magneto rheological (MR) fluid damper for suppressing tool vibration and promoting better cutting performance during hard turning. The magneto rheological Fluid acts as a viscoelastic spring with non-linear vibration characteristics that are controlled by the composition of the magneto rheological fluid, the shape of the plunger and the electric parameters of the magnetizing field. Cutting experiments were conducted to arrive at a set of electrical, compositional and shape parameters that can suppress tool vibration and promote better cutting performance during turning of AISI 4340 steel of 46 HRC with minimal fluid application using hard metal insert with sculptured rake face. It was observed that the use of MR fluid damper reduces tool vibration and improves the cutting performance effectively. Also commercialization of this idea holds promise to the metal cutting industry.
关键词: tool vibration magneto rheological damper hard turning surface finish tool wear
标题 作者 时间 类型 操作
Mesoscale fabrication of a complex surface for integral impeller blades
Xibin WANG,Tianfeng ZHOU,Lijing XIE,Li JIAO,Zhibing LIU,Zhiqiang LIANG,Pei YAN
期刊论文
3D finite element prediction of chip flow, burr formation, and cutting forces in micro end-milling of
A. DAVOUDINEJAD, P. PARENTI, M. ANNONI
期刊论文
Development of meso-scale milling machine tool and its performance analysis
LI Hongtao, LAI Xinmin, LI Chengfeng, LIN Zhongqin, MIAO Jiancheng, NI Jun
期刊论文
Modeling of the minimum cutting thickness in micro cutting with consideration of the friction around
Tianfeng ZHOU, Ying WANG, Benshuai RUAN, Zhiqiang LIANG, Xibin WANG
期刊论文
Determination of the feasible setup parameters of a workpiece to maximize the utilization of a five-axis milling
Aqeel AHMED, Muhammad WASIF, Anis FATIMA, Liming WANG, Syed Amir IQBAL
期刊论文
Variable eccentric distance-based tool path generation for orthogonal turn-milling
Fangyu PENG,Wei WANG,Rong YAN,Xianyin DUAN,Bin LI
期刊论文
Machinability of damage-tolerant titanium alloy in orthogonal turn-milling
Tao SUN, Lufang QIN, Junming HOU, Yucan FU
期刊论文
Micro-optical fabrication by ultraprecision diamond machining and precision molding
Hui LI, Likai LI, Neil J. NAPLES, Jeffrey W. ROBLEE, Allen Y. YI
期刊论文
Energy field-assisted high-speed dry milling green machining technology for difficult-to-machine metal
期刊论文
Fiber-reinforced composites in milling and grinding: machining bottlenecks and advanced strategies
期刊论文
Cutting Force Model for a Small-diameter Helical Milling Cutter
LI Xiwen, YANG Shuzi, YANG Mingjin, XIE Shouyong
期刊论文
Position-varying surface roughness prediction method considering compensated acceleration in milling
期刊论文
Energy saving design of the machining unit of hobbing machine tool with integrated optimization
期刊论文